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Plastic shell Amphenol UPCR012ALS1 connector designed for space saving and high current capacity in EVs

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Plastic shell Amphenol UPCR012ALS1 connector designed for space saving and high current capacity in EVs

Amphenol UPC Series Connectors

Product Overview

The Amphenol UPC (Ultimate Power Connector) series is a line of plastic power connectors designed for demanding applications in the hybrid electric vehicle and heavy equipment markets. Featuring patented RADSOK technology, these connectors offer superior current carrying capacity, reduced temperature rise, lower voltage drop, and decreased resistance. The compact, lightweight plastic shell design ensures a small footprint, making them ideal for space-constrained environments like EVs. With field installable and repairable options, the UPC series provides robust and reliable interconnect solutions for harsh environments.

Product Attributes

  • Brand: Amphenol Industrial Operations
  • Technology: RADSOK
  • Certifications: ISO9001, ISO14001, IATF 16949 (Zhuhai Facility), UL, IEC/TUV, ATEX, IECEx, MA (Product Certifications)
  • Material: Plastic shell
  • Compliance: RoHS Compliant
  • Origin: Manufactured by Amphenol Industrial Operations

Technical Specifications

UPC 9.1mm

Key Features:

  • Plastic shell, lightweight
  • Compact design for space considerations with EVs
  • Wide amperage range up to 200A (25/35/50mm)
  • Low mating/un-mating force
  • Durability: 100 min. cycles
  • Touch-proof: IP 2XB (IEC 60529)
  • Flammability: UL 94V-0
  • HVIL (High Voltage Interlock Loop)
  • EMI Shielding
  • IP67 & IP69k when mated
SpecificationValue
Contact Size9.1mm
Current Rating200A (50mm) / 150A (35mm) / 120A (25mm)
Test Voltage (sea level)3000 VAC RMS
Ingress ProtectionIP67 & IP69k (Mated)
Operating Temperature-40 C to 125 C
EMI360
HVILIntegrated
Operating Voltage1000V DC / 750V AC
Durability100 (Min) Mating Cycles
FlammabilityUL94 V-0
Recommended Torque (Receptacle assembly to panel)M5: 610%
Recommended Torque (Busbar)M5: 610% / M6: 810%

UPC 14mm

Key Features:

  • High current, 450A Max rated current
  • EMI Shielding
  • HVIL (High Voltage Interlock Loop)
  • Secondary Lock design
  • R4 RADSOK Technology
  • IP67 (when mated)
  • Quick lock and push to release design
  • Keyway design to prevent incorrect mating
  • Compact Robust Design
  • UL94 V-0 (self extinguishing)
  • Wide operating temperature range (-40C to 125C)
SpecificationValue
Contact Size14.0mm
Current Rating450A (150 mm) / 400A (120 mm) / 350A (95mm)
Test Voltage (sea level)3000 VAC RMS
Ingress ProtectionIP67 (Mated)
Operating Temperature-40C to 125C
EMI360
HVILIntegrated
Operating Voltage1000V DC / 750V AC
Durability100 (Min) Mating Cycles
FlammabilityUL 94 V-0
Recommended Torque (Receptacle assembly to panel)M5: 610%
Recommended Torque (Busbar)M5: 610% / M6: 810% / M8: 1510%

Markets and Applications

  • Hybrid/ Electric Vehicle
  • Heavy Equipment
  • Battery Pack
  • PDU (Power Distribution Unit)
  • MCU (Motor Control Unit)

How to Order - Plug

1. Product Series2. Connector Type3. RADSOK Contact Size4. Number of Poles5. Coding Selection6. HVIL Selection7. EMI Selection8. Contact Type
UPCP (90 Plug)01 (9.1mm)2 (2-Pole)A, B, C, DL (HVIL) / N (No HVIL)S (W/ Shielding Shell)1 (35mm) / 2 (50mm) (9.1mm Only)
02 (14.0mm)3 (3-Pole)3 (95mm) / 4 (120mm) / 6 (150mm) (14.0mm Only)

How to Order - Receptacle

1. Product Series2. Connector Type3. RADSOK Contact Size4. Number of Poles5. Coding Selection6. HVIL Selection7. EMI Selection8. Contact Type
UPCR (Box Mount Receptacle)01 (9.1mm)2 (2-Pole)A, B, C, DL (HVIL) / N (No HVIL)S (W/ Shielding Shell)1 (Busbar Type 1) / 2 (Busbar Type 2)
02 (14.0mm)3 (3-Pole)

Note: UPC 14.0mm is currently only available in 90 Plug, 2-Pole. Receptacle requires EMI shielding option for touch-proof capability.


1912111437_Amphenol-UPCR012ALS1_C464805.pdf

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