| 1. Confirmation of Product | | |
| 2. Contact resistance (Low Level) | 100 m Max. initial | Subject mated contacts assembled in housing to closed circuit of 10
mA max. at open circuit voltage of 20 mV max. |
| 3. Insulation resistance | 1000 M Min. | Measure by applying test potential between the adjacent contacts,
and between the contacts and ground in the mated connector.
MIL-STD-202, Method 302, Condition B (500 V DC10%). |
| 4. Dielectric Strength | Connector must withstand test potential of 500 V AC for 1 minute.
Current leakage must be 1.0 mA max. | Measure by applying test potential between the adjacent contacts,
and between the contacts and ground in the mated connector.
MIL-STD-202, Method 301. |
| 5. Durability (Repeated Mating/Unmating) | Contact Resistance: 100 m Max. after testing | Mate and unmate connector for 5000 cycle. |
| 6. Temperature rise | 30C Max. | Carry rated current load. 0.3A per contact. (UL498) |
| 7. Vibration Sinusoidal Low Frequency | No electrical discontinuity greater then 1 sec (s) shall occur.
Contact resistance: 100 m max. | Subject mated connector to 10-55-10 Hz traversed in 1 minute at 1.5
mm amplitude 2 hours each of 3 mutually perpendicular plane, 10 mA
applied MIL-STD-202, Method 201. |
| 8. Shock | No electrical discontinuity greater than 1 sec. shall occur. No
damage to product. | Applying an appropriate holder is allowed in vibration test and
shock test. MIL-STD-202, Method 213, 490m/s2, 3 axes. |
| 9. Thermal shock | No damage, Contact Resistance (Low Level) (Final) 100 m max. | Temperature range from -55C to +85C. Start from -55C. After 30 min.
change to +85C, change time is no more than 30 seconds. Total 5
cycles. MIL-STD-202, Method 107D, condition A. |
| 10. Humidity | No damage, Contact Resistance (Low Level) (Final) 100 m max..
Dielectric Strength should be OK, Insulation Resistance should be
100 M min. | Temperature :402C 96 hours. Relative humidity: 90-95%; Duration: 96
Hours. MIL-STD-202, Method 103. |
| 11. Solderability | Appearance of the specimen shall be inspected after the test with
the assistance of a magnifier capable of giving a magnification of
10 X for any damage such as pinholes, void or rough surface. | Soldering time: 3 to 5 Seconds Temperature: 2555C. |
| 12. Resistance to soldering heat | No damage | Leave subject product in the 2555C chamber for 2 minutes. |
| 13. Salt Spray | Contact Resistance (Low Level) (Final) 100 m max. | 51% salt concentration 244 hours 35 2C MIL-STD-202, Method 101
Condition B. |
| 14. High temperature | Contact resistance: 100 m max. | Subject product to 852C for 96 hours continuously. MIL-STD-202,
Method 108. |